Product Introduction
Sheet and tube laser cutting machines are advanced systems designed to handle both flat sheet metal and round, square, or irregular-shaped tubes with high precision and speed. These machines combine the capabilities of sheet laser cutting machines and tube laser cutting machines into one integrated solution. Faster Laser manufactures sheet and tube laser cutting machines with a focus on versatility, performance, and reliability. Our machines are equipped with powerful fiber laser sources, intelligent CNC controls, and automated loading systems to streamline production and reduce labor. They can cut stainless steel, carbon steel, aluminum, brass, and other metals with clean edges and minimal waste. With rotary attachments and specialized clamping systems, they accommodate tubes and pipes of various sizes and thicknesses. The cutting head automatically adjusts to complex contours and transitions between sheet and tube without manual intervention. These machines are widely used in industries such as construction, fitness equipment, automotive parts, metal furniture, and agricultural machinery. Faster Laser’s all-in-one solution improves workshop efficiency, reduces equipment footprint, and increases cutting flexibility. Whether you are producing large batches or custom parts, our sheet and tube laser cutting machines deliver precise results, consistent quality, and long-term productivity. Choose Faster Laser for a smart, scalable, and future-ready cutting solution.
Types of Sheet And Tube Laser Cutting Machines
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FL-T Laser Cutting Machine
$44,200.00 – $237,250.00 Select options This product has multiple variants. The options may be chosen on the product page -
FE-T Laser Cutting Machine
$50,050.00 – $250,250.00 Select options This product has multiple variants. The options may be chosen on the product page -
FP-T Laser Cutting Machine
$56,550.00 – $263,250.00 Select options This product has multiple variants. The options may be chosen on the product page -
FH-A Laser Cutting Machine
$100,100.00 – $313,300.00 Select options This product has multiple variants. The options may be chosen on the product page
Application of Sheet And Tube Laser Cutting Machines
Sheet and tube laser cutting machines from Faster Laser are used across various industries for processing both flat metal sheets and tubular materials with high accuracy. In the construction industry, they are used to cut structural steel plates and hollow sections for frameworks, supports, and architectural components. The fitness equipment industry uses these machines to process steel tubes for handles, frames, and machine arms. In the automotive sector, they are ideal for cutting chassis parts, brackets, and exhaust pipes. Metal furniture manufacturers rely on sheet and tube laser cutting for producing legs, frames, and decorative panels. Agricultural machinery producers use these machines to cut and shape sheet metal and tubing for tools, enclosures, and equipment frames. They are also applied in the production of display racks, fences, stair railings, and industrial shelving. HVAC manufacturers use them for cutting ducts, supports, and connectors. These machines support high-speed, high-volume production as well as customized jobs with varying material shapes and sizes. Faster Laser’s sheet and tube laser cutting machines enable precise, clean cuts with minimal distortion, improving production efficiency and product consistency. Their dual-function design reduces setup time, simplifies workflow, and lowers investment in separate equipment, making them a smart choice for diverse manufacturing needs.
Why Choose Us
Choosing the right laser cutting machine is critical to achieving outstanding production results. Faster Laser stands out as a trusted manufacturer with a proven track record of delivering high-quality, high-performance machines tailored to customer needs. We combine advanced technology, expert craftsmanship, and strong customer support to help businesses across industries reach their production goals faster and more efficiently. Our commitment to innovation, reliability, and customer satisfaction has earned us the trust of clients worldwide. Whether you are expanding your manufacturing capacity, starting a new project, or upgrading your production line, Faster Laser is the partner you can count on to deliver cutting-edge solutions and long-term value.
Cutting-Edge Technology
Every Faster Laser machine is built with the latest advancements, ensuring precise cuts, faster operation speeds, and the ability to handle complex designs effortlessly.
Superior Build Quality
We use only premium-grade materials and components, ensuring that every machine delivers consistent performance and maintains durability under heavy use.
Customized Solutions
Our team works closely with each customer to develop tailored laser cutting solutions that meet specific production needs and business objectives.
Comprehensive Support
Faster Laser provides thorough training, responsive technical support, and ongoing maintenance services to keep your machines running at peak efficiency.
Cost-Effective Investment
We offer high-quality laser cutting machines at competitive prices, ensuring you get maximum performance and long-term value from your investment.
Proven Industry Experience
With years of expertise and a strong global client base, Faster Laser has built a reputation for reliability, innovation, and customer satisfaction.
Sheet And Tube Laser Cutting Machines VS Other Cutting Machines
| Comparison Item | Sheet & Tube Laser Cutting Machine | Plasma Cutting Machine | Waterjet Cutting Machine | Flame Cutting Machine |
|---|---|---|---|---|
| Cutting Method | Fiber laser beam | Ionized gas arc | High-pressure water with abrasive | Oxy-fuel combustion |
| Material Types Supported | Metal sheets and tubes (SS, CS, Al, Brass) | Conductive metals | Almost all materials | Thick carbon steel only |
| Precision | Very high | Moderate | High | Low |
| Edge Finish | Clean, smooth, burr-free | Rough, may need finishing | Very smooth | Rough and oxidized |
| Heat Affected Zone (HAZ) | Very small | Medium | None | Large |
| Intricate Cuts | Excellent for detailed and complex designs | Limited by nozzle size | Excellent | Poor |
| Tube Cutting Capability | Built-in rotary system for various tube shapes | Not supported | Requires custom setup | Not supported |
| Speed | Fast | Fast | Slow to moderate | Slow |
| Operating Cost | Low | Moderate | High (abrasive + water cost) | Low |
| Maintenance | Low | Moderate | High (pump, nozzles, abrasive) | Low |
| Initial Equipment Cost | Moderate to high | Low to moderate | Very high | Low |
| Cutting Thickness Range | Thin to medium (sheet and tube) | Medium to thick metals | Thin to very thick | Medium to thick |
| Automation & CNC Integration | Excellent (CNC, nesting, auto load/unload) | Good | Limited | Minimal |
| Environmental Impact | Low (fume extraction, low waste) | Moderate (fumes, dross) | High (abrasive waste, water use) | High (gas emissions) |
| Industry Use Cases | Versatile – fabrication, auto, furniture, more | General metalwork | Aerospace, stone, specialty cutting | Heavy-duty steel structures |
Customer Testimonials
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Frequently Asked Questions
What Is Sheet And Tube Laser Cutting?
Fiber laser cutting machines are powerful tools, but sheet and tube laser cutting machines are specially designed to handle both flat metal sheets and metal pipes or profiles with the same equipment. These dual-function systems combine a traditional sheet laser cutting platform with a rotary axis or chuck system, enabling precise processing of a wider range of material shapes. Here are the materials and applications they can effectively handle:
- Sheet Metal Cutting: Sheet and tube laser machines efficiently cut flat sheets of carbon steel, stainless steel, aluminum, brass, copper, and galvanized steel. These machines use a gantry structure to move the cutting head over sheets of standard sizes (e.g., 3000×1500mm or 12000×2500mm), producing clean edges and intricate contours. They are ideal for industries such as:
- Sheet metal fabrication
- Electrical enclosures
- Elevator panels
- Machinery casings
- Tube and Pipe Cutting: The integrated rotary device securely clamps and rotates various tube profiles, including round pipes, square tubes, rectangular tubes, and sometimes L-shaped or U-channel steel. This setup allows for advanced operations like:
- Notching
- Slotting
- Perforating
How Much Do Sheet And Tube Laser Cutting Machines Cost?
Sheet and tube laser cutting machines are powerful tools, but their cost varies widely depending on the laser power, cutting size, automation features, and brand. These versatile machines combine sheet cutting with rotary tube cutting, making them more complex—and more expensive—than standard sheet-only systems. Here’s a breakdown of what they typically cost:
- Entry-Level Models ($45,000 – $80,000): These machines usually feature 1kW to 2kW laser power and basic rotary attachments for light-duty pipe cutting. They are suitable for small workshops, cutting thin sheets and small-diameter tubes (e.g., under 150mm). Most come with manual loading and limited automation.
- Mid-Range Models ($80,000 – $150,000): Machines in this range typically offer 2kW to 6kW fiber lasers, larger worktables (e.g., 1500×3000mm or 2000×4000mm), and automatic rotary chucks that handle round, square, and rectangular tubes. Ideal for metal fabrication businesses working with moderate volumes and a mix of sheet and tube materials.
- High-End Industrial Models ($150,000 – $320,000+): These machines come with 6kW to 12kW or even higher laser power, fully enclosed bodies, automated material loading/unloading systems, and advanced software for 3D tube profiling and bevel cutting. They can cut thick plates (up to 30mm or more) and large-diameter tubes (up to 300mm), suitable for industries like automotive, shipbuilding, and steel structure fabrication.
How Accurate Are Laser Cutting Machines For Sheet And Tube?
Sheet and tube laser cutting machines are powerful tools, but they are especially valued for their high cutting accuracy and repeatability across both flat and tubular materials. Thanks to the precision of fiber laser technology combined with advanced motion control systems, these machines offer exceptional dimensional tolerance and edge quality. Here is how accurate they can be:
- Sheet Cutting Accuracy: When cutting flat sheet metal, fiber laser machines typically achieve a positioning accuracy of ±0.03 mm and a repeatability of ±0.02 mm. This allows for tight tolerances and clean cuts, even on intricate designs or thin metals. Laser cutting produces narrow kerfs and minimal thermal distortion, which is especially important for detailed parts or tight-fitting assemblies.
- Tube Cutting Accuracy: For pipes and profiles, the machine’s rotary axis or tube chuck system ensures consistent rotation and alignment. The cutting accuracy for tubes typically falls within ±0.05 mm, depending on tube diameter, wall thickness, and machine rigidity. These are all performed with high precision, reducing the need for secondary processing.
- Factors That Affect Accuracy
- Laser Power and Beam Quality: Higher-power lasers with stable beam output offer cleaner edges, especially on thicker materials.
- Servo Motor and Guide Rail Precision: High-end machines use servo motors and precision linear guides to maintain micron-level movement control.
- Tube Clamping System: A self-centering pneumatic chuck ensures the tube stays perfectly aligned during rotation and cutting.
- Software and Calibration: Professional nesting software and auto-calibration systems help ensure cutting paths are accurately executed every time.
What Shapes Can Sheet And Tube Laser Cutting Machines Cut?
Sheet and tube laser cutting machines are powerful tools, but what truly sets them apart is their ability to cut an extensive variety of 2D and 3D shapes across both flat sheets and tubular materials with high precision. By combining a flatbed cutting platform with a rotary axis or tube chuck system, these machines are capable of producing both simple and complex geometries. Here are the shapes they can effectively cut:
- Flat Sheet Shapes
- Straight Lines and Angles: Ideal for cutting square parts, frames, brackets, and structural panels.
- Curves and Circles: Used in decorative metalwork, covers, flanges, and custom-cut panels.
- Intricate Patterns: The fine laser beam allows for high-detail cutting of logos, ventilation grilles, ornamental designs, and gear profiles.
- Slots and Tabs: Essential for interlocking sheet metal structures, cabinets, and enclosure assembly.
- Cutouts and Holes: Cleanly cut mounting holes, sensor ports, and access points in a variety of diameters and configurations.
- Tube and Pipe Shapes
- Straight Cuts Across Round/Square Tubes: Common for frame joints, railings, and support legs.
- Beveled or Angled Cuts: Ideal for weld prep and precision assembly in pipe-fitting or chassis fabrication.
- Perforations and Hole Arrays: For fluid or gas flow, weight reduction, or decorative purposes in metal tubing.
- Oblong or Custom Cutouts: Designed for tube-to-tube connections or insertion slots.
- Fish Mouth Cuts: Frequently used in round tube joints to create precise saddle cuts for structural welding.
- Notches and Slots: Enable snap-fit connections, drainage channels, or part identification features.
- 3D Profiles: On advanced models, complex tube contours and compound angles can be cut in one pass, especially useful for mechanical linkages and aerospace structures.
How Much Do Sheet And Tube Laser Cutting Machines Cost To Operate?
Sheet and tube laser cutting machines are powerful tools, but they come with specific operating costs due to their dual-function design and high-powered fiber laser systems. These costs include electricity, assist gas, maintenance, and labor, and can vary depending on machine power and usage intensity. Here is how much they typically cost to operate:
- Electricity: Fiber lasers and their auxiliary systems (like chillers and motors) consume varying amounts of power. A 3kW machine uses around 12- 15 kWh, while higher-power models (6kW-12kW) can use over 20 kWh. At an average rate of $0.10-$0.13/kWh, energy costs range from $1.50 to $5.00 per hour, depending on power level and usage.
- Assist Gas: Gas type significantly impacts cost. Oxygen (used for carbon steel) is affordable, costing about $2-$6/hour. Nitrogen (used for stainless steel and aluminum) is more expensive due to higher pressure needs, averaging $5-$20/hour. Compressed air, a cost-effective alternative, costs $1-$3/hour, including compressor electricity.
- Consumables and Maintenance: Daily wear parts like nozzles, lenses, and filters need regular replacement. Basic maintenance, including lubricants and cooling water management, adds about $1-$3/hour. Regular upkeep extends machine life and maintains cutting quality.
- Labor: Depending on the level of automation, one operator may manage one or multiple machines. Operator wages vary by region, but labor typically adds $15-$30/hour to the operating cost, especially in semi-automated setups.
- Software and Other Costs: Some nesting or control software requires annual licenses, costing $500-$1500/year, while system upgrades, training, and calibration contribute minor but recurring expenses.
What Spindle Power Options Are Available For CNC Routers?
Sheet and tube laser cutting machines are powerful tools, but they must include a wide range of safety features due to the high power of the laser beam, the movement of mechanical parts, and the presence of high-pressure gases. These machines are designed to ensure safe operation for both flat sheet cutting and rotating tube cutting. Here are the safety features they typically include:
- Enclosed Cutting Area: Many sheet and tube laser cutting machines come with a fully enclosed protective housing, often made of metal panels with laser-safe viewing windows. This enclosure blocks direct laser radiation, contains sparks and debris, and reduces noise, protecting both operators and nearby workers.
- Laser Safety Interlocks: All access doors and panels are equipped with interlock switches. If any door is opened while the laser is in operation, the interlock automatically stops the laser beam, preventing accidental exposure to harmful laser radiation.
- Emergency Stop Buttons: These machines are fitted with multiple emergency stop buttons, typically located on the main control panel, the machine body, and sometimes the handheld controller. These allow operators to immediately stop all machine activity in case of malfunction or emergency.
- Anti-Collision Sensor on Cutting Head: The cutting head includes collision detection systems that stop the laser and raise the head if unexpected contact with material or fixture occurs. This protects the cutting nozzle and lens from damage and minimizes the risk of fire or crashes.
- Automatic Height Control: Capacitive sensors on the cutting head automatically maintain a safe and consistent focus height between the nozzle and the material. This prevents the head from crashing into uneven surfaces and ensures safe operation across different material types.
- Fume Extraction System: A built-in or external fume extraction system removes smoke, vaporized metal particles, and potentially hazardous gases from the cutting area. This maintains air quality and prevents buildup that could lead to reduced visibility or fire risk.
- Rotary Chuck Safety Covers: In tube cutting mode, the rotating chuck that holds the pipe is often enclosed or guarded. This prevents operator injury from moving parts and keeps hands safely away from the tube rotation area.
- Gas Pressure and Flow Alarms: Machines are equipped with sensors to monitor and assist gas supply, including pressure and flow rates. Alarms alert the operator to leaks or supply issues, which could otherwise affect cut quality or safety.
- Cooling System Monitoring: The integrated industrial water chiller is protected with temperature and flow sensors. If the cooling system malfunctions, the laser automatically shuts off to prevent overheating or damage.
- Electrical Protection and Grounding: Proper grounding, surge protection, and circuit breakers are built into the system to prevent electrical accidents and protect the laser source and control system from unstable voltage.
- Software-Based Safety Controls: The control software limits user access based on authorization levels and restricts unsafe parameter combinations. Alarms, logs, and system diagnostics ensure the machine operates within safe boundaries.
How Long Is the Life of Sheet and Tube Laser Cutting Machines?
Sheet and tube laser cutting machines are powerful tools, but their service life depends on factors such as machine quality, laser source durability, usage intensity, and maintenance routines. When properly maintained, these dual-function machines offer a long operational life, providing consistent cutting performance across both sheet metal and tube processing. Here’s how long you can expect them to last:
- Overall Machine Lifespan: With regular maintenance and moderate daily use, sheet and tube laser cutting machines typically have a service life of 8 to 12 years or more. Machines used in clean, climate-controlled environments and operated by trained personnel often last longer with fewer breakdowns.
- Fiber Laser Source: The laser generator is the core of the system and generally has a rated lifespan of 100,000 hours. High-quality laser sources from brands like IPG, Raycus, or MAX maintain stable power output for many years and require minimal upkeep. Proper cooling and power stability are key to maximizing this lifespan.
- Cutting Head and Optical Components: The lifespan of the cutting head assembly (including collimating and focusing lenses) typically ranges from 2 to 5 years, depending on usage frequency and material types. However, protective lenses and nozzles are consumables and may need replacement weekly or monthly, depending on workload.
- Rotary Tube Cutting Components: The rotating chuck, gear motors, and pipe supports in the tube cutting section can last 5–8 years or more with proper lubrication and alignment. Bearings, sensors, and belts may require periodic replacement due to rotational stress and dust exposure.
- Motion System (Guides, Rails, Motors): Precision linear guides, rack and pinions, and servo motors generally remain effective for 6–10 years with routine cleaning, lubrication, and calibration. Excessive vibration or debris can shorten this lifespan if not managed.
- Chiller and Auxiliary Systems: The industrial water chiller, air compressor, fume extractor, and gas regulators typically last 5–7 years. Regular filter changes, water quality management, and preventive servicing will help extend their life.
How To Maintain the Sheet And Tube Laser Cutting Machines?
Sheet and tube laser cutting machines are powerful tools, but to ensure long-term precision, safety, and performance, they require a comprehensive and routine maintenance program. Since these machines handle both flat sheet metal and rotating tubes, maintenance must address both systems as well as shared components like the laser source, optics, and cooling. Here’s how to properly maintain them:
- Daily Maintenance
- Clean the Cutting Table and Chuck Area: Remove slag, metal dust, and leftover material from the sheet cutting platform and the rotary chuck zone. Accumulated debris can affect cutting quality and cause fire risks.
- Inspect and Clean the Protective Lens and Nozzle: Dirt, fumes, or slag buildup can impair laser focus and gas flow. Clean the protective lens with specialized lens wipes and check for scratches. Inspect nozzles for warping or clogs.
- Check Gas Lines and Pressures: Ensure oxygen, nitrogen, and air lines are secure, dry, and free from leaks. Make sure gas pressures are within the recommended range before starting operations.
- Verify Chiller Water Levels and Temperature: Make sure the industrial water chiller is filled with clean, distilled, or deionized water. Maintain a water temperature between 22–26℃ for optimal laser performance.
- Weekly Maintenance
- Lubricate Linear Rails and Rack Gears: Apply lubricant to the guide rails, rack and pinion, and bearing systems to prevent wear and ensure smooth motion in both the sheet and tube cutting axes.
- Drain the Air Compressor and Check Filters: Release condensed water from the air tank and inspect oil separators and filters. Moisture or oil in compressed air can damage pneumatic valves and optics.
- Inspect the Rotary Chuck Mechanism: Clean dust and debris from the rotating chuck and confirm smooth tube rotation. Check for unusual vibration or slippage during operation.
- Clean the Dust Collector or Fume Extractor: Check filters for clogs and clean or replace them as needed to maintain effective ventilation and protect the optics from contamination.
- Monthly Maintenance
- Inspect the Focus Lens and Collimating Lens: Check internal optics for dirt, damage, or misalignment. Clean carefully or replace if necessary to maintain beam focus and cutting consistency.
- Calibrate the Automatic Height Follower: Ensure the cutting head’s height detection system responds correctly to changes in material surface and adjusts the focal distance without delay.
- Tighten Loose Fasteners: Vibration from tube rotation and sheet movement can loosen screws or bolts over time. Inspect mechanical joints, protective covers, and sensor mounts.
- Backup System Software and Parameters: Save cutting parameters, nesting programs, and machine settings to external storage or cloud backup in case of system reset or control failure.
- Quarterly or As-Needed Maintenance
- Replace Protective Lenses and Nozzles: These consumables wear with use and should be replaced regularly to avoid beam scatter or poor cutting edges.
- Flush and Replace Chiller Water: Prevent mineral buildup or algae growth by flushing out the water chiller and replacing it with fresh distilled water every 2–3 months.
- Check Servo Motors and Belts: Ensure the motors for both the gantry and rotary chuck are performing well. Inspect belts for cracks or tension issues and replace if worn.
- Update Software and Firmware: Stay up to date with the machine’s control software to improve system stability and ensure compatibility with newer file formats or nesting programs.
Get Laser Cutting Solutions
Ready to upgrade your production with precision, speed, and efficiency? Faster Laser’s advanced laser cutting machines are designed to meet the highest standards across industries. Whether you need to boost your output, improve product quality, or stay ahead of your competition, we have the right solution for you. Our expert team is ready to help you select the perfect machine for your needs and provide full support from installation to operation. Don’t settle for outdated technology or unreliable performance — choose Faster Laser for cutting-edge innovation and proven reliability. Contact us today for a free consultation, product demo, or a customized quote. Discover how Faster Laser can transform your production capabilities and give your business a competitive edge. Let’s build your success together. Complete the form below or contact us directly — our team is ready to help you move forward with confidence.
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